Manufacturing facilities

• Pattern Making The firm has tied up with reputed pattern shops in the area.
• Solidification Simulation- RWP Germany(In house)
• Melting 250kw/300kg Inductotherm furnace having approximate melting capacity of 400 kg/hr.
• Moulding – Shell Moulding only
• Sand Reclamation- Mechanical Sand reclamation already installed. Thermal reclamation Installation in next one month

Inspection Facilities within Group

• Dimensional inspection- Manual
• Pressure Testing –Online
• Microstructure
• Hardness
• Endoscope
• Tensile testing
• Impact test
• Magnetic Particle Test( equipments ordered)
• Ultrasound test (ordered)

Future Plans of Magna Group

• For Additional capacity enhancement
• Setting up a new foundry of 300MT/month
• Integrated proof machining facility
• High Productivity Shell Moulding machines to be installed
• Proposed time frame for commissioning – June 2012
• Status- Land aquired
• Clearance from Pollution control board and construction permission from MIDC awaited (Sept 1st week 2011)

Facilities in Foundry

Molding ‘Susha’ shell moulding-4 machines to provide 40 moulds/hour

Core Making-Shell cores – 8 core shooters
  

 Melting & Pouwring

The Casting Geometry in WinCast

Film showing defect areas

Metallurgy - 28 element Spectrometer CPMT technology .

Microstructure inspection, hardness testing, dimensional accuracy

Water pump body for Concentric Pumps India Ltd

AERO Carrier Head

Various components of Bosch Chasis systems (I) Ltd

Ductile Iron Impeller for Scania water pump

Railway Brake Components for Knorr Bremse